APMC
(Aircraft Parts Manufacturing Cooperative) is the
combination of 10 aerospace and automotive companies
into one completely integrated facility that can handle
projects from initial material procurement,
manufacturing of parts, all the way to final assembly and
delivery.
Rather than moving parts between a variety of suppliers,
we created a centralized facility that:
･Provides a One Stop Shop to reduce logistics costs
and lead times significantly
•Combines the best practices of Japan’s automotive
production techniques with complex, high precision
Aerospace production technology
•Delivers the quality and reliability that our aerospace
customers expect
•Greatly reduces lead times
5-axis/4-axis machining center (FMS specification) 630mm x 630mm aluminum and titanium
PR Point
The mechanical specification of FMS (robotization) is used for 5-axis/4-axis machining center to enable highly efficient production with a small number of people.
Heat treatment (solution heat-treatment furnace automatic line, artificial aging furnace) Overall sheet metal working of plates and molds full length of up to 900mm) 1,200mm x 1,800mm)
PR Point
Capable of in-house planning and tooling and integrated production from aluminum sheet metal working to heat treatment to reduce lead time and costs.
Obtained Nadcap certification for heat treatment (solution heat treatment, and precipitation hardening treatment)
Representative equipment (2 units in Nagoya Head Office Plant) 1) Model (5-axis composite machining machine) MAZAK INTEGREX-200i 2) Machining ability φ300mm x 300mm * Scheduled to install 2 units in Matsusaka Plant by 2020
PR Point
Skillful in manufacture of functional parts in the aerospace industry (oil hydraulic equipment, valves, and fittings), gaining a high level of confidence from customers for the manufacture of a number of valves and fittings used in rocket engines.
Capable of handling a wide range of materials from aluminum to heat-resistant alloys (INCONEL, etc.).
Impeller-type peening machine covering the projection area of 1m x 3m and 1m x 1m Air-type machine with 2 robot arm nozzles
PR Point
Specialized in shot peening from the manufacture of shot grain to peening processing to offer the optimal processing method
Obtained Nadcap certification for surface reinforcement (shot peening)
• Ultra-high-speed 5-axis machine for aluminum parts up to 4m • High rigidity 5-axis machine for Ni based heat resistant alloy up to 1.5m
PR Point
• Ultra-high-speed machining of aluminum and Ni alloy
• Precision grinding of large Ni alloy parts
• In-house development of cutting tools
Obtained Nadcap certification for conventional machining (drilling)
Skillful in special molding, including machining, roll, and press, etc., of small to medium size objects up to 4m in length.
Capable of integrated production of sheet metal working, machining, and weld assembly in the Head Office Plant, and in-house production of a number of jigs and tools required.
Automatic measuring system that integrates a three-dimensional measuring machine and positioning robot
PR Point
Contributes to saving manpower and cost reduction by consolidating inspection work in a factory and adopting automation technology.
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